Your Benefits
For every expansion stage: Retrofit of existing plants, transition from manual to automatic plants, and new plants in cooperation with finishing systems manufacturers.
High Productivity
Higher throughput, lower resource consumption and greater plant availability.
Quality Assurance
With protocols, warnings, integrated measuring devices and seamless traceability down to individual parts, results become verifiable and reproducible.
IT Security
ProGuard high-availability system with secondary control computer and various emergency and evacuation concepts.
Future-Proof
Scalable from simple plant logic to sophisticated process control.
Transparency & Control
Real-time status, KPIs and event logs – so you can immediately see what's running and where action is needed.
Scalability
Expandable during operation: Integrate new baths, stations, transports or plant areas – with minimal conversion effort.
Traceability
Complete documentation of programs, parameters and events – for audits, customer requirements and protection against claims.
User-Friendliness
Clear user interfaces, guided workflows and role-based permissions – ensuring processes run safely, even for untrained personnel.
High Availability
Early warnings, diagnostic functions, 24/7 fast support and update services reduce downtime.
Process Reliability
Defined recipes, clear limits and error notifications – for reproducible quality, less waste and safety in every shift.
In Detail – Control Logics
The ProGal Plant Control is an open and variable system in line with Industry 4.0. Using our intelligent simulation software, we configure the right control logic for you based on a digital twin.
Time-Path Diagram Based
For clearly defined process sequences, transport carriage paths can be fixed. This limits plant flexibility but ensures high productivity and predictability.
Dynamic Time-Path Diagrams
When specific process times must be met or different processes mixed, the time-path diagram can be optimized in real-time. Process and tolerance times are guaranteed despite mixing program sequences.
Free – Flexible Optimization
It's easily possible to map the enormous variety of process parameters that can vary with each carrier through our free optimization. This allows maximum possible throughput while adhering to all process specifications.
Stop & Go
When the plant is part of a production chain and throughput at subsequent plants needs adjustment, the Stop & Go function is the first choice. Here the entire process is divided into multiple sections.
Hybrid Solution
In certain cases, analysis reveals that a combination of different control logics is the best solution. Switching control models is easily possible even during production.
You can freely choose to change the control logic at a later time or add additional modules.
Technical Facts
Use of Siemens PLC (S7/TIA) for direct field-level control
Control and monitoring of various peripheral devices
ERP integration for process optimization and smart information flow
Client-server technology for stable production
Multi-station capability / Operator terminals / Tablets / Smartphones
Continuous software development
