One System. Full Control.
Instead of operating two control systems, everything is controlled and monitored from one platform. Data flow between automation, robotics and IT: less personnel, more efficiency.
Features Overview
The next step towards fully automated surface finishing – connected, efficient, stable.
Highest Precision in Loading and Unloading
Advanced image processing technologies with high-resolution camera systems precisely capture the hangers on the carrier. Even with shifts, the robot can receive and evaluate updated data in real-time.
Bin Picking for Bulk Material Handling
Optional integration of 'bin picking' technologies. Specialized gripping systems and modern 2D/3D camera systems automatically capture loose parts and position them precisely.
Hook and Rack Detection
Laser scanning and area scan technologies reliably detect hooks of any kind, even when bent or missing. A digital twin of the hooks enables precise and safe handling.
Surface Inspection
Advanced surface scanners detect defects such as scratches and other anomalies. Layer thickness measurement through inline systems like MMS or X-Ray ensures end product quality.
Traceability
Complete documentation down to individual parts and hooks ensures every production step is traceable. This improves quality assurance and enables easy traceability.
System Integration
Integration into existing systems for all common programmable logic controllers as well as connection to management systems like SAP and others.
Advanced 3D Image Processing
Digital integration of 2D, 2.5D and 3D camera systems, laser scanning and area scan technologies enables precise bin picking, surface inspection and measurement.
Flexible Robotics
Highly flexible robot applications from batch size 1, adaptable to various operation sizes and requirements.
Your Benefits
Increased Production Efficiency
Automatic loading and unloading reduces manual interventions and accelerates the production process.
Improved User-Friendliness
A unified control system simplifies operation and staff training.
Intelligent Process Optimization
The software continuously analyzes production data and optimizes the surface finishing sequence. This systematically increases plant throughput.
Consistency and Quality
Ensures consistent results through precise control of all process parameters and individual products. Integration of automated final inspection via surface scanners.
Cost Reduction
Minimizes operating costs through significantly reduced personnel deployment.
Easy Integration
Complete integration into the PROGAL.PLATFORM with all adaptive features.
Scalability
Flexibly adaptable to various operation sizes, requirements and different products.
