Automation competence for your electroplating plant
The quality of a software is measured by how exactly it meets your requirements, how robust it is in everyday use, how it adapts to future technologies and how user-friendly it is.
We rely on
They optimize the production process in milliseconds for maximum productivity.
This makes you strategically independent and secures your spare parts procurement.
The ProGal electroplating control system is an open and variable system in the spirit of Industry 4.0. We use our intelligent simulation software to configure the right control logic for you on the basis of a digital twin:
Time-distance diagram based
With clearly defined process sequences, the paths of the transport carriages can be permanently stored. Although this limits the flexibility of the plant, it ensures high productivity and plannability.
Dynamized time – distance diagrams
If special process times have to be met or different processes have to be mixed, the time-distance diagram can be optimized in real time. Process and tolerance times are thus guaranteed despite mixing of the program sequences.
Free – flexible optimization
It is easily possible to map the enormous variety of process parameters, which can vary for each goods carrier, using our free optimization. These allow the maximum possible throughput in compliance with all process specifications.
Stop & Go
If the plant is a link in a production chain and, for example, the throughput needs to be adjusted in one of the following plants, the Stop & Go function is the first choice. Here, the entire process is divided into several sections, the respective sections are calculated with each other and executed.
In certain cases, a combination of the different control logics turns out to be the best solution during the analysis. Thus, a change of the control model is possible without any problems even during production.
In this way, we can ergonomically map simple to highly complex plants by assembling the software from different modules exactly to your needs.
No more but no less. You can choose freely, change the control logic at a later time or add further modules.
The ProGal modules
Bath analysis module
Freely editable sequence programs
Good/bad classification, rework detection
This module can be used to record and report on the rework (total goods carrier or per piece). For this purpose, the order item that was also loaded on the goods carrier as rework (partial or full loading) is marked as rework when it is released.
Alternatively, rework can also be identified via a special rework sequence program. Optionally, the order items can be evaluated at the unloading point via the classification “good/reject/rework” incl. defect pattern feature and are available for a corresponding report.